Wire Products Company offers Wire Form Assemblies for all your varying needs and demands. Our Wire Form Assemblies have flexible designs that provide future scope for any improvisation. We also offer the best in class wire assemblies for applications in the aerospace, defense, automotive, medical and commercial industries. We deliver premium quality, manufacturing, fabricating, packaging services and technical assistance for all kinds of Wire Assemblies.

Wire Products Company utilizes state of the art CNC wire bending equipment for manufacturing and assembly of a wide spectrum of products. High, low and medium volume productions of bent wire parts are offered to customers with diverse requirements.

Wire Forms

Wire Assemblies

CNC Wire Bending

Type of Material 1008 Low Carbon Steel
1018 Low Carbon Steel
1038 Low Carbon Steel
1050 – 1095 High Carbon Steel
17-7PH Stainless Steel
302 Stainless Steel
316 Stainless Steel
400 Series Stainless Steel
Beryllium Copper
Brass
Chrome Silicon
Chrome Vanadium
Hard Drawn Carbon Material
High Nickel
Music Wire
Oil Tempered Wire
Phosphor Bronze
Tungsten
Diameter .005 to .500 in
.127 to 12.7 mm
Thickness .010 to .093 in
.254 to 2.36 mm
Width .125 to 3.31 in
3.175 to 84.5 mm
Length up to 25 ft
Wire Size .005 to .312 in
.127 to 7.92 mm
Secondary Operations Bending
Flattening
Piercing
Staking
Welding
Support Services Color Code / Special
EDI & Bar Coding Capabilities
JIT Delivery
Long Term Purchasing / Inventory Commitment
Technical Assistance in Product & Tool Design
5 CNC Wire Forming Machines .5 mm to 12 mm wire (.020″ to .472″)
44 Punch Presses Up to 150 ton capacity
9 Multi-Slide Machines Material sizes of .010” to .093” thick and 1/8” to 3-5/16” wide (.254 to 2.36mm thick and 3.175 to 84.5mm wide)
20 Four-Slide Machines Wire diameters from .005” to .500” (.127 to 12.7mm)
Production Welders MIG Welding
Resistance Welding
Robotic Cells
TIG Welding
32 Spring Coiler Machines Capable of coiling up to 25′
Wire size .003” to .312” (.076 to 7.92mm)
4 Torsion Coiling Machines Diameters from .010” to .211” (.254 to 5.359mm)
Inspection Equipment Hardness Testing
Optical Comparators
Spring Strength Analysis
Surface Finish Testing
Tensile Testing
14 Grinding Machines 14” to 30” Grinders
Automatic Feed Tables
Deburring and Grit Blasting
Wire size .010” to .312”
3 Straighten & Cut Machines Wire sizes from .010” to .250” (.254 to 6.35mm)
Secondary Equipment Air Benders and Presses
Belt Sanders
Custom-built Assembly Machines
Hand Grinders
Heat Treating
Kick Presses
Power Benders
Production Tapping
Shears
Slitter
Stress Relieve
Tumbler
Vibratory Assemblers
Certification AS9100 / ISO 9001:2008
Acceptable File Formats Acroabt PDF
CAD
CATIA v4(3D)
DWG
DXF
IGES (3D)
ParaSolid (3D)
STEP
Type of Material 1008 Low Carbon Steel
1018 Low Carbon Steel
1038 Low Carbon Steel
1050 – 1095 High Carbon Steel
17-7PH Stainless Steel
302 Stainless Steel
316 Stainless Steel
400 Series Stainless Steel
Beryllium Copper
Brass
Chrome Silicon
Chrome Vanadium
Hard Drawn Carbon Material
High Nickel
Music Wire
Oil Tempered Wire
Phosphor Bronze
Tungsten
Diameter .005 to .500 in
.127 to 12.7 mm
Thickness .010 to .093 in
.254 to 2.36 mm
Width .125 to 3.31 in
3.175 to 84.5 mm
Length up to 25 ft
Wire Size .005 to .312 in
.127 to 7.92 mm
Secondary Operations Bending
Flattening
Piercing
Staking
Welding
Support Services Color Code / Special
EDI & Bar Coding Capabilities
JIT Delivery
Long Term Purchasing / Inventory Commitment
Technical Assistance in Product & Tool Design
5 CNC Wire Forming Machines .5 mm to 12 mm wire (.020″ to .472″)
44 Punch Presses Up to 150 ton capacity
9 Multi-Slide Machines Material sizes of .010” to .093” thick and 1/8” to 3-5/16” wide (.254 to 2.36mm thick and 3.175 to 84.5mm wide)
20 Four-Slide Machines Wire diameters from .005” to .500” (.127 to 12.7mm)
Production Welders MIG Welding
Resistance Welding
Robotic Cells
TIG Welding
32 Spring Coiler Machines Capable of coiling up to 25′
Wire size .003” to .312” (.076 to 7.92mm)
4 Torsion Coiling Machines Diameters from .010” to .211” (.254 to 5.359mm)
Inspection Equipment Hardness Testing
Optical Comparators
Spring Strength Analysis
Surface Finish Testing
Tensile Testing
14 Grinding Machines 14” to 30” Grinders
Automatic Feed Tables
Deburring and Grit Blasting
Wire size .010” to .312”
3 Straighten & Cut Machines Wire sizes from .010” to .250” (.254 to 6.35mm)
Secondary Equipment Air Benders and Presses
Belt Sanders
Custom-built Assembly Machines
Hand Grinders
Heat Treating
Kick Presses
Power Benders
Production Tapping
Shears
Slitter
Stress Relieve
Tumbler
Vibratory Assemblers
Certification AS9100 / ISO 9001:2008
Acceptable File Formats Acroabt PDF
CAD
CATIA v4(3D)
DWG
DXF
IGES (3D)
ParaSolid (3D)
STEP
Material Used 1008 Low Carbon Steel
1018 Low Carbon Steel
1038 Low Carbon Steel
1050 – 1095 High Carbon Steel
17-7PH Stainless Steel
302 Stainless Steel
316 Stainless Steel
400 Series Stainless Steel
Beryllium Copper
Brass
Chrome Silicon
Chrome Vanadium
Hard Drawn Carbon Material
High Nickel
Music Wire
Oil Tempered Wire
Phosphor Bronze
Tungsten
5 CNC Wire Forming Machines .5 mm to 12 mm wire (.020″ to .472″)
44 Punch Presses Up to 150 ton capacity
9 Multi-Slide Machines Material sizes of .010” to .093” thick and 1/8” to 3-5/16” wide (.254 to 2.36mm thick and 3.175 to 84.5mm wide)
20 Four-Slide Machines Wire diameters from .005” to .500” (.127 to 12.7mm)
Production Welders MIG Welding
Resistance Welding
Robotic Cells
TIG Welding
32 Spring Coiler Machines Capable of coiling up to 25′
Wire size .003” to .312” (.076 to 7.92mm)
4 Torsion Coiling Machines Diameters from .010” to .211” (.254 to 5.359mm)
Inspection Equipment Hardness Testing
Optical Comparators
Spring Strength Analysis
Surface Finish Testing
Tensile Testing
14 Grinding Machines 14” to 30” Grinders
Automatic Feed Tables
Deburring and Grit Blasting
Wire size .010” to .312”
3 Straighten & Cut Machines Wire sizes from .010” to .250” (.254 to 6.35mm)
Secondary Equipment Air Benders and Presses
Belt Sanders
Custom-built Assembly Machines
Hand Grinders
Heat Treating
Kick Presses
Power Benders
Production Tapping
Shears
Slitter
Stress Relieve
Tumbler
Vibratory Assemblers
Diameter .005 to .500 in
.127 to 12.7 mm
Thickness .010 to .093 in
.254 to 2.36 mm
Width .125 to 3.31 in
3.175 to 84.5 mm
Length up to 25 ft
Wire Size .005 to .312 in
.127 to 7.92 mm
Acceptable File Formats Acroabt PDF
CAD
CATIA v4(3D)
DWG
DXF
IGES (3D)
ParaSolid (3D)
STEP
Inspection Equipment Hardness Testing
Optical Comparators
Spring Strength Analysis
Surface Finish Testing
Tensile Testing
Support Services Color Code / Special
EDI & Bar Coding Capabilities
JIT Delivery
Long Term Purchasing / Inventory Commitment
Technical Assistance in Product & Tool Design
Certification AS9100 / ISO 9001:2008

Wire Forms

Wire Products Company offers Wire Form Assemblies for all your varying needs and demands. Our Wire Form Assemblies have flexible designs that provide future scope for any improvisation. We serve a number of industries like healthcare, office furniture/equipment, lawn and garden, architectural/construction, machinery, computer, automotive, agricultural, entertainment, home appliances and electronics through our custom made Wire Form Assemblies.

Wire Forms are made out of materials with sizes from .010″ to .551″ transformed into many desired shapes. Wire forming processes include stamping, four sliding, CNC Coiling, CNC Bending, Punching, die cutting, bending and swaging. Transformation of Wire Forms into finished assemblies is done in less time irrespective of the size, shape, design and material thickness of the parts.

Parts made from rounded wire forms are assembled for usage in commercial as well as industrial operations. Gaming devices, wire harnesses, cable assemblies, all-terrain vehicles, furniture, door closers, validation machines, fan guards, fitness equipment, food processors, electronic gadgets, medical monitoring devices, motor mounts, grills, gears and other hardware, foundry and military equipment use small and large parts that are created through Wire Forms.

Shelving and storage components like POP (Point of purchase) displays, refrigerator shelves, shopping carts, fixtures, signs and wired racks use Wire Forms extensively. POP displays and wire racks are used in the retail shops to display books, food products and clothes. In the medical industry wire basket assemblies are formed from metal wires which are used to keep medical supplies sterile for a longer time.

Quality Control from the Prototype to Production Runs

Our prototype department is ready to provide you with quality wire forms quickly and cost-effectively. Our tooling, built and maintained in-house to our exacting standards, ensures that all wire forms meet your specifications and performance requirements. We emphasize quality through our prototype capabilities and our ability to use Statistical Process Control throughout the production cycle.

Complete Service

Wire Products Company offers production in short, medium and long runs – with no minimum quantities. We can color code or provide special packaging as required, and we can also stock finished products for you. The combination of flexibility, quality and service results in cost-effective on-time production for your complete satisfaction.

Finished Goods and Streamlined Manufacturing

By outsourcing your assembly needs to Wire Products Company, you can eliminate multiple suppliers and let us fabricate and inventory your components in a “JIT” manner to reduce your overall costs of production.

Reduced Handling and Storage

Wire Products Company offers custom packaging and bar-coding to insure your assemblies reach their final destination and are ready for use.

Wire Assemblies

Wire Products Company wire form assemblies are produced according to our customer’s specifications and put into production immediately. Numerous value added services like piercing, Four-Slide, CNC Coiling, CNC Bending, punching, flattening, stamping, welding and premium quality fabrication are available through Wire Products Company.

Wire Products Company offers best class wire assemblies for applications in the aerospace, defense, automotive, medical and commercial industries. We deliver premium quality, manufacturing, fabricating, packaging services and technical assistance for all kinds of Wire Assemblies.

The applications of Wire Assemblies are vast and their flexibility of operations is extensive in numerous products. The defense industry uses our superior quality wire products as parts of weapon systems. These wire assemblies are made from tough materials to offer high rigidity and strength.

Welded wire assemblies are used in POP (point of purchase) displays for shelving and storage needs of various products. Resistance welding, MIG welding and TIG welding are done by our well experienced welders apart from regular robotic welding (CNC welding). In the industrial arena of heavy equipment manufacturing, wire assemblies are used in brakes, applicators, jigs, gears, pulleys, levels, mounts, ventilation grills, fan guards, anti-spark guards, etc. Wiring connection sub-assemblies for military applications and lanyard assemblies for the aerospace industry are handled by Wire Products Company.

Wire assemblies in the commercial vehicle manufacturing industry find their usage in two wheelers, three wheelers, multi-utility vehicles, material handling equipment and tractors. Numerous commercial industry products like furniture parts, musical instruments, pivots, heater and chiller coils, locks and door holders use our wire assemblies in varied sizes, shapes and thicknesses. Medical care equipment, extended care devices and patient aid products use our manufactured wire assemblies.

Finished Goods and Streamlined Manufacturing

By outsourcing your assembly needs to Wire Products Company, you can eliminate multiple suppliers and let us fabricate and inventory your components in a “JIT” manner to reduce your overall costs of production.

Reduced Handling and Storage

Wire Products Company offers custom packaging and bar-coding to insure your assemblies reach their final destination and are ready for use.

CNC Wire Bending

Wire Products Company utilizes state of the art CNC wire bending equipment for manufacturing and assembly of a wide spectrum of products. High, low and medium volume productions of bent wire parts are offered to customers with diverse requirements.

Our CNC (Computer Numeric Control) machines are capable of forming wires to precise dimensions. Wire Products Company provides wire bending in different configurations and a variety of applications. Other processes that may follow wire bending include welding, surface treatment and assembly. Wire Products Company employs MIG, TIG and resistance welding techniques.

Some of our CNC wires bending features include:

  • No additional tooling
  • Virtually limitless configurations
  • Wire lengths in excess of 24″
  • Efficient operation
  • Minimum set up time
  • Prototyping

Since CNC machines are entirely computer controlled speed and accuracy of operation is guaranteed. 2D and 3D designs of complex parts are easily machined and manufactured. Our CNC machines can handle .5 mm to 12 mm wire (.020″ to .472″) thicknesses.

Wire forms are custom CNC bent and assembled into a range of products that find their application in a variety of industries like display, furniture, automotive, aerospace, agriculture, pharmaceutical, lawn & garden, commercial sales and defense.