Project Focus: Manufacturing of High-Performance Components for Leading Automotive Supplier
Overview
Wire Products Co. Inc., a Cleveland-based company specializing in custom manufacturing, executed a project to deliver precision-engineered components for demanding applications. When challenges arose with bent, plated parts, Wire Products proposed an enhanced solution, shifting to stainless steel to eliminate plating requirements and to strengthen part resilience.
Introduction
The project required components capable of withstanding heavy use and environmental challenges. Leveraging their expertise, Wire Products collaborated closely with the client to ensure the project’s high specifications were met while also resolving material-related issues through a targeted approach.
Material and Initial Inspection
Beginning with high-quality alloyed metals, Wire Products performed thorough inspections to confirm material integrity, free from damage or contamination. Materials were stored under optimal conditions, preserving quality for production stages.
Manufacturing Process
Precision Cutting and Shaping
Wire Products utilized advanced CNC machining to produce high-tolerance cuts, ensuring exact specifications.
Material Adjustment to Stainless Steel
When initial components presented issues with bending post-plating, Wire Products collaborated with the client to investigate alternatives. This led to a successful switch to stainless steel, which naturally resists corrosion and requires no plating. This solution not only addressed bending concerns but also reduced processing time by eliminating a secondary plating step, enhancing durability and cost-efficiency.
Surface Treatment and Finishing
With stainless steel, components retained a refined finish without additional surface treatments, ensuring lasting corrosion resistance.
Final Assembly and Inspection
Each part was carefully assembled and verified, ensuring all dimensional and performance standards were met.
Quality Assurance
In line with ISO 9001:2015 and ITAR standards, Wire Products implemented rigorous quality controls throughout production. When bent parts were identified, a thorough investigation of the secondary bending process was initiated, demonstrating Wire Products’ commitment to quality and continuous improvement. This investigation resulted in optimized processes that ensure consistent output quality.
Final Inspection and Certification
Prior to shipment, components underwent final inspection, covering both visual and dimensional verifications. Comprehensive documentation accompanied each shipment, assuring compliance and traceability.
Outcome
Through collaborative problem-solving and a high standard of adaptability, Wire Products delivered robust components that met project requirements, reinforcing their standing as a trusted partner in precision manufacturing.
Conclusion
Wire Products’ dedication to quality and problem-solving, as demonstrated in their switch to stainless steel and investigation into bending processes, underscores their ability to deliver durable, high-performance solutions tailored to client needs. This case study highlights their value as a reliable partner in custom manufacturing.
